Turns out a misaligned mirror made the laser hit the lens in a weird way, and then bouncing off something on the way out to produce this double line. Probably. What kind of strange troubleshooting have you done and what was the reason/fix?

2 points

Is the glass separating from the mirror layer or something? I’ve never seen anything like this but it reminds me of the double reflections you get from mirrors with thick glass.

Or maybe it’s so misaligned, the laser is hitting the edge of the mirror…?

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1 point

The mirrors seem fine. I don’t really understand it but aligning the mirrors made it go away.

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2 points

Could it be hitting the nozzle? That would be a very minor misalignment so it might be hard to notice

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1 point

Could be. Is there an easy way to test that? For the mirrors we had pieces of paper to see where the laser hit.

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2 points

To me this looks like it could be due to backlash. Did both lines appear at the same time, or are they from two different passes.

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One pass. What does backlash mean? (I’m kind of new to this) Aligning the mirrors did stop it from happening again, but maybe that was accidental?

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2 points

Backlash is the play in the gear train. It would be evident if the cut was made one direction then the other. Seems like you had a different problem. Never seen that before.

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